Suzuki GSX600F and GSX750F Repair Manual

Quick Reference > Katana Specifications

Suzuki Katana Specifications

 

General Specifications

DIMENSIONS AND DRY MASS
Item Specification
Overall length 2,110 mm (83.1 in) [600]
2,130 mm (83.9 in) [750]
Overall width
700 mm (27.6 in) [600]
730 mm (28.7 in) [750]
Overall height
1,145 mm(45.1 in) [600]
1,180 mm(46.5 in) [750]
Wheelbase
1,430 mm (57.1 in) [600]
1,470 mm (57.9 in) [750]
Ground Clearance 140 mm (5.5 in)
Seat Height
780 mm (30.7 in) [600]
790 mm (31.1 in) [750]
Dry mass 600
1988
195 kg (429 lbs)
198 kg (436 lbs) California
Dry mass 600
1989 - 1997
199 kg (438 lbs)
200 kg (440 lbs) California
Dry mass 750 212 kg (467 lbs) California
209 kg (461 lbs)
ENGINE
Type Four-stroke, air-cooled, SACS, DOHC, TSCC
Number of Cylinders 4
Bore 600 62.6 mm (2.465 in)
Bore 750 73.0 mm (2.874 in)
Stroke 600 48.7 mm (1.917 in)
Stroke 750 44.72 mm (1.761 in)
Displacement 600 600 cc (36.6 cu. in)
Displacement 750 748 cc (45.6 cu. in)
Compression ratio 600 11.3: 1
Compression ratio 750 10.7:1
Carburetor type 600 BSR31SS (Four)
Carburetor type 750 BSR36SS (Four)
Air Filter Polyester Fibre element
Starter system Electric
Lubrication system Wet sump
TRANSMISSION
Clutch Wet, multi-plate type
Transmission 6-speed constant mesh
Gearshift pattern 1-down, 5-up
Primary reduction ratio 1.725 (88/51) [600 1988 - 1991]
1.744 (75/43) [600 1992 - 1997]
1.681 (74/44) [750]
Final reduction ratio 600 3.285 (46/14) [1989 -1991]
3.214 (45/14) [1992 - 1997]
Final reduction ratio 750 3.133 (47/15)
Rear ratio 1st 3.083 (37/12)
2nd 2.062 (33/16)
3rd 1.647 (28/17)
4th 1.400 (28/20)
5th 1.227 (27/22)
6th 1.095 (23/21)
Chain DAIDO D. I. D. 50VA2 112 links (600)
TAKASAGO RK50GSVZ2 118 links (750)
CHASSIS
Front suspension
600 1988
Telescopic, coil spring, oil damped, rebound damping
Front suspension
1989 - 1996
Telescopic, coil spring, oil damped, 3-way damping adjustable
Front suspension
1997
Telescopic, coil spring, oil damped, 4-way damping adjustable
Rear suspension
600 1988
Fully floating, coil spring, oil damped, spring pre-load 7-way adjustable, rebound damping force 3-way adjustable
Rear suspension

600 1989 - 1997
Fully floating, coil spring, oil damped, spring pre-load 7-way adjustable, rebound damping force 4-way adjustable
Rear suspension
750 1989
Fully floating, coil spring, oil damped, spring pre-load 7-way adjustable, rebound damping force 3-way adjustable
Rear suspension
750 1990 - 1997
Fully floating, coil spring, oil damped, adjustable
spring pre-load, compression damping force 19-way adjustable, rebound 4-way adjustable
Steering angle 35 (600), 32 (750)
Caster 600 65° 20'
Caster 750 65°
Trail 101 mm (4.0 in) [750], 98 mm (3.86 in) [600]
Turning Radius 2.8 m (9.2 ft)
Front tire size. 110/80V17
Rear tire size 140/80 V17 (600), 150/70VB17 (750)
Front fork stroke 600 130 mm (5.1 in)
Front fork stroke 750 125 mm (4.9)
Rear wheel travel 600 135 mm (5.3 in)
Rear wheel travel 750 136 mm (5.4 in)
ELECTRICAL
Ignition type Electronic ignition (Transistorized)
Ignition timing 600 13° B.T.D.C. below 1,500 rpm 1988 - 1995
13° B.T.D.C. below 1,200 rpm 1996
13° B.T.D.C. below 1,500 rpm 1997
7° B.T.D.C. below 1,500 rpm California 1988 - 1993
4° B.T.D.C. below 1,500 rpm California 1994 - 1995
4° B.T.D.C. below 1,200 rpm California 1996 - 1997
Ignition timing 750 13° B.T.D.C. below 1,500 rpm
5° B.T.D.C. below 1,500 rpm California 1997
Spark plug N.G.K.: DR8ES (600), N.G.K.: JR9C (750)
Battery 600 12V 28.8 kC (8 Ah)/10 HR
Battery 750 12 V 50.4 kC (14Ah)/10Ah
Generator Three-phase A.C. generator
Main fuse 30 A (1988-1992), 25 A (1993-1997)
Fuses 10 A
Headlight 12 V 60/55 (HI/LO)
Parking light 12 V 4W (non U.S. models)
Turn signal light 12 V 21 W
Brake light/taillight 12 V 21/5 W
Speedometer light 12 V 3 W
Tachometer light. 12 V 3 W
Fuel meter light 12 V 1.7 W (750)
Neutral indicator light 12 V 3 W
High beam indicator light 12 V 1.4 W
Turn signal indicator light 12 V 1.4 Wx2
Oil pressure indicator light 12 V 1.7 W
License plate light. 12 V 5 W
CAPACITIES
Fuel tank, including reserve
20.0 L (5.3 US gal)
18 L (4.7 US gal) California
Reserve 5.0 L (1.1 US gal)
Engine oil,
oil change
3.6 L (3.8 US qt)
oil and filter change 3,800 ml (4.0 US qt) [600], 3,900 ml (4.1 US qt) [750]
engine overhaul 5,000 ml (5.3 US qt) [600], 4,900 ml (5.2 US qt) [750]
Front fork oil 600 (each leg) 460 ml (15.5 US oz)
Front fork oil 750 (each leg) 491 ml (16.6 US oz)

 

Engine Specifications

Cylinder Head
ITEM STANDARD mm (in) LIMIT
Valve diameter IN. 600 23 (0.9)  
EX. 600 20 (0.8)  
IN. 750 28.3 (1.11)  
EX. 750 25 (0.98)  
Valve Lift IN. 8.2 mm (0.32)  
EX. 7.0 mm (0.28)  
Valve clearance
(when cold) Screw and lock nut type
IN. 0.10-0.15 (0.004-0.006)  
EX. 600 0.10-0.15 (0.004-0.006)  
EX. 750 0.18-0.23 (0.007-0.009)  
Tappet clearance
(when cold) Shim type
600 1992 - 1997
IN. 0.10-0.20 (0.004-0.008)  
EX. 0.15-0.25 (0.006-0.010)  
Valve guide-to-valve stem clearance
IN. 0.020-0.047 (0.0008-0.0019) 0.35

(0.014)
EX. 0.040-0.067 (0.0016-0.0026) 0.35

(0.014)
EX. 600 92-97 0.030-0.057 (0.0012-0.0022) 0.35

(0.014)
Valve guide I.D. IN. and EX. 5.000-5.012 (0.1969-0.1973)  
Valve stem O.D.
IN. 4.965-4.980 (0.1955-0.1961)  
EX.
4.945-4.960 (0.1947-0.1953)  
EX. 600 92-97 4.955-4.970 (0.1950-0.1957)  
Valve stem runout IN. and EX.   0.05
(0.002)
Valve face thickness IN. and EX.   0.5
(0.02)
Valve stem end length
600
IN. and EX.   2.5
(0.10)
Valve stem end length
750
IN. and EX. 2.3
(0.09)
Valve seat width IN. and EX. 0.9-1.1 (0.035-0.043)
Valve head radial runout IN. and EX.   0.03
(0.001)
Valve spring tension
(IN. and EX.) 600
1988 - 1991
INNER 5.6-6.6 kg (12.3-14.6 lbs)
at length 28 mm (1.10 in)
OUTER 12.8-15.0 kg (28.2-33.1 lbs)
at length 31.5 mm (1.24 in)
Valve spring tension
(IN. and EX.) 600
1992 - 1997
INNER 5.3-6.5 kg (11.7-14.3 lbs)
at length 31 mm (1.22 in)
 
OUTER 13.1-15.1 kg (28.9-33.3 lbs)
at length 34.5 mm (1.36 in)
 
Valve spring tension
(IN. and EX.) 750
INNER 6.0-6.8 kg (13.2-15.0 lbs)
at length 28 mm (1.10 in)
 
OUTER 15.4-17.8 kg (34.0-39.2 lbs) at length 31.5 mm (1.24 in)  
Valve spring free length 600
(IN. and EX.)
1988 - 1991
INNER   35.0 (1.38)
OUTER   38.4
(1.51)
Valve spring free length 600
(IN. and EX.)
1992 - 1997
INNER   39.1 (1.38)
OUTER   41.6 (1.64)
Valve spring free length 750

(IN. and EX.)
INNER   33.9
(1.33)
OUTER   37.3
(1.47)
ITEM SPECIFICATION mm (in) LIMIT
Cam height 600
1988 - 1991
IN. 33.617-33.657
(1.3235-1.3251)
33.320
(1.3118)
EX. 32.882-32.922
(1.2946-1.2961)
32.590
(1.2831)
Cam height 600
1992 - 1993
US 49-State
1994 - 1997
IN. 33.632-33.688
(1.3241-1.3263)
33.330
(1.3122)
EX. 32.902-32.958
(1.2954-1.2976)
32.600
(1.2835)
Cam height 600
California
1994 - 1997
IN. 33.442-33.498
(1.2772-1.2794)
32.150
(1.2657)
EX. 32.182-32.238
(1.2670-1.2692)
31.980
(1.2555)
Cam height 750
1989 - 1995
IN. 32.66-32.71
(1.2858-1.2878)
33.300

(1.3110)
EX. 32.882-32.922
(1.2946-1.2961)
32.590

(1.2831)
Cam height 750
1996 - 1997
IN. 33.600-33.644
(1.3228-1.3246)
33.300
(1.3110)
EX. 32.890-32.934
(1.2949-1.2966)
32.590
(1.2831)
Camshaft journal oil clearance IN. and EX. 0.032-0.066
(0.0013-0.0026)
0.150
(0.0059)
Camshaft journal holder I.D. IN. and EX. 22.012-22.025
(0.8666-0.8671)
 
Camshaft journal
O.D.
IN. and EX. 21.959-21.980
(0.8645-0.8654)
 
Camshaft runout IN. and EX.   0.10
(0.004)
Cam chain 20-pitch length (21 pins)   158.0
(6.22)
Cam chain pin (at arrow "3") 21st pin (600, 1988-1995) (750)
Cam chain pin (at arrow "3") 24th pin (600, 1996-1997)
Rocker arm I.D. IN. and EX. 12.000-12.018
(0.4724-0.4731)
 
Rocker arm shaft O.D. IN. and EX. 11.973-11.984
(0.4714-0.4718)
 
Cylinder head distortion   0.20
(0.008)

 

Cylinder and Piston
ITEM STANDARD mm (in) LIMIT
Compression pressure 1,000-1,500 kPa
(142-213 psi)
800 kPa
(114 psi)
Compression pressure difference   200 kPa
(28 psi)
Piston-to-cylinder clearance 600 0.040-0.050
(0.0016-0.0020)
0.120
(0.0047)
Cylinder bore 600 62.600-62.615
(2.4646-2.4652)
62.690
(2.4681)
Cylinder bore 750 73.000-73.015
(2.8740-2.8746)
73.090
(2.8775)
Piston diameter 600 62.555-62.570 (2.4628-2.4634)
Measure 15 (0.6) from the skirt end.
62.480
(2.4598)
Piston diameter 750 72.955-72.970 (2.8722-2.8728)
Measure 15 (0.6) from the skirt end.
72.880
(2.8693)
Cylinder distortion   0.20

(0.008)
Piston ring free end gap 600 1st R Approx. 8.6
(0.34)
6.9
(0.27)
Piston ring free end gap 750 R Approx. 8.2
(0.32)
6.6
(0.26)
Piston ring free end gap 600 2nd RN Approx. 6.7

(0.26)
5.4

(0.21)
Piston ring free end gap 750 RN Approx. 6.9

(0.27)
5.5

(0.21)
Piston ring end gap 600 1st   0.1-0.3
(0.004-0.012)
0.7

(0.03)
2nd
1988 - 1991
  0.1-0.3

(0.004-0.012)
0.7
(0.03)
2nd
1992 - 1997
0.3-0.5
(0.012-0.020)
0.7

(0.03)
Piston ring end gap 750 1st   0.10-0.25
(0.004-0.010)
0.5
(0.02)
2nd   0.2-0.35
(0.008-0.014)
0.7

(0.03)
ITEM STANDARD

mm (in)
LIMIT
Piston-ring-to-groove clearance 1st   0.180

(0.007)
2nd
600
  0.150

(0.006)
2nd
750
  0.180

(0.007)
Piston ring groove width 1st 0.81-0.83

(0.032-0.033)
 
2nd

600
1.01-1.03

(0.032-0.033)
 
2nd

750
0.81-0.83

(0.032-0.033)
 
Oil
600
2.01 - 2.03
(0.079 - 0.080)
 
Oil
750
1.51-1.53

(0.059-0.060)
 
Piston ring thickness 1st 0.77-0.79

(0.030-0.031)
 
2nd

600
0.97-0.99

(0.038-0.039)
 
2nd

750
0.77-0.79

(0.030-0.031)
 
Piston pin bore 600 18.002-18.008

(0.7087-0.7090)
18.030

(0.7098)
Piston pin bore 750 19.002-19.008
(0.7481-0.7483)
19.030
(0.7492)
Piston pin O.D. 600 17.996-18.000

(0.7085-0.7086)
17.980

(0.7079)
Piston pin O.D. 750 18.996-19.000
(0.7478-0.7480)
18.980
(0.7472)

 

Crank and Rod
ITEM STANDARD mm (in) LIMIT
Conrod small end I.D. 600 18.010-18.018

(0.7091-0.7094)
18.040

(0.7102)
Conrod small end I.D. 750 19.010-19.018
(0.7484-0.7487)
19.040
(0.7496)
Conrod big end side clearance 0.10-0.20 (0.004-0.008) 0.30 (0.01)
Conrod big end width 20.95-21.00 (0.825-0.827)  
Crank pin width 21.10-21.15 (0.831-0.833)  
Conrod big end oil clearance 0.032-0.056 (0.0013-0.0022) 0.080

(0.0031)
Crank pin O.D. 600 33.976-34.000

(1.3376-1.3386)
 
Crank pin O.D. 750 35.976-36.00
(1.4163-1.4173)
 
Crankshaft journal oil clearance 0.020-0.044 (0.0008-0.0017) 0.080

(0.0031)
Crankshaft journal O.D. 600 31.976-32.000

(1.2589-1.2598)
 
Crankshaft journal O.D. 750 35.976-36.000
(1.4163-1.4173)
 
Crankshaft thrust clearance 600 0.04-0.09 (0.002-0.004)  
Crankshaft thrust clearance 750 0.05-0.13 (0.002-0.005)  
Crankshaft right thrust
bearing clearance 750
2.42-2.44
(0.095 - 0.096)
 
Crankshaft left thrust
bearing clearance 750
2.36-2.48
(0.093-0.098)
 
Crankshaft journal width 600 24.00-24.05 (0.945-0.947)  
Crankshaft runout   0.05 (0.002)

 

Oil Pump
ITEM STANDARD
Oil pump reduction ratio 600
1988 - 1991
1.877 (88/51 X 37/34)
Oil pump reduction ratio 600
1992 - 1997
1.898 (75/43 X 37/34)
Oil pump reduction ratio 750 1.954 (74/44 X 43/37)
Oil pressure (at 60°C, 140°F) Above 300 kPa (43 psi)
Below 600 kPa (85 psi) at 3000 rpm.

 

Clutch 600
ITEM STANDARD mm (in) LIMIT
Clutch cable play 4 (0.16)  
Clutch release screw 1/2 - 1/4 turn back  
Clutch drive plate thickness
1988 - 1991
2.65-2.95 (0.104-0.116) 2.35 (0.103)
Clutch drive plate thickness
1992 - 1997
2.12-2.28 (0.083-0.090) 1.72 (0.068)
Clutch drive plate tang
1988-1991
15.8-16.0 (0.622-0.630) 15.0 (0.591)
Clutch drive plate distortion   0.10 (0.004)
Clutch spring free length
1988 - 1991
  33.0 (1.30)
Clutch spring free length
1992 - 1997
  47.5 (1.87)

 

Clutch 750
ITEM STANDARD mm (in) LIMIT
Clutch lever play 10 - 15 (0.4 - 0.28)  
Clutch drive plate thickness No.1 2.12-2.28
(0.083-0.090)
1.82 (0.072)
No.2 2.12-2.28

(0.083-0.090)
1.82 (0.072)
Wave height No.2 0.15-0.40
(0.006-0.016)
 
Clutch drive plate distortion   0.10 (0.004)
Clutch spring free length   38.1 (1.50)

 

 

Transmission
ITEM STANDARD
mm (in)
LIMIT
Primary reduction ratio 600 1988-1991 1.725 (88/51)  
600 1992-1997 1.744 (75/43)  
750 1.681 (74/44)  
Final reduction ratio 600 1989 -1991 3.285 (46/14)  
1992 - 1997 3.214 (45/14)  
Final reduction ratio 750   3.133 (47/15)  
Gear ratios 1st (low)   3.083(37/12)  
2nd   2.062(33/16)  
3rd   1.647(28/17)  
4th   1.400 (28/20)  
5th   1.227 (27/22)  
6th (top)   1.095(23/21)  
Gearshift fork-to-fork
groove clearance
No.1, No.2 and No.3. 0.1-0.3

(0.004-0.012)
0.50

(0.020)
Gearshift fork
groove width
No.1 and

No.3
4.8-4.9

(0.189-0.193)
 
No.2 5.0-5.1

(0.197-0.201)
 
Gearshift fork thickness No.1 and No.3 4.6-4.7

(0.181-0.185)
 
No.2 4.8-4.9

(0.189-0.193)
 
Drive chain slack 600 25-35
(0.984-1.379)
 
Drive chain slack 750   30-40
(1.2-1.6)
 
Gearshift lever height 600 54 (2.1)  
Gearshift lever height 750   55 (2.17)  
Drive chain
20 links (21 pins)
    319.4 (12.57)
Chain DAIDO D. I. D. 50VA2 112 links (600)
TAKASAGO RK50GSVZ2 118 links (750)

 

Carburetor Specifications

 

ITEM SPECIFICATION
Carburetor type 600 1988 BST31SS
Carburetor type 600 1989 - 1997 BST33SS
Carburetor type 750 BST36SS
Bore size 600 1988 31.0 mm
Bore size 600 1989 - 1997 33.0 mm
Bore size 750 36.0 mm
I.D. No. 600 US 49-state 1988 19C10
I.D. No. 600 California
1988
19C20
I.D. No. 600 US 49-state 1989 43C10
I.D. No. 600 California
1989
43C20
I.D. No. 600 US 49-state
1990 - 1997
44C10
I.D. No. 600 California
1990 - 1993
44C20
I.D. No. 600 California
1994 - 1997
44CA
I.D. No. 750 US 49-state 20C30
I.D. No. 750 California
1989 - 1996
20C40
I.D. No. 750 California 1997 20CH
Idle rpm 600 1300 ± 100 rpm
Idle rpm 750 1100 ± 100 rpm
Float height 14.6 ± 1 mm (0.57 ± 0.04 in)
Main jet 600 1988 - 1989 Nos. 1 and 4: #137.5 Nos. 2 and 3: #135
Main jet 600 1990 - 1997 #112.5
Main jet 750 #105
Main jet 750 California Nos. 1, 2 and 4 #105, No. 3
Main air jet 600 1988 - 1989 1.0 mm
Main air jet 600 1990 - 1996 0.5 mm
Main air jet 750 0.5 mm
Jet needle 600 1988 - 1989 4CZ-4-1
Jet needle 600 California
1988 - 1989
4CZ-5-1
Jet needle 600 1990 - 1997 5F104
Jet needle 600 California
1990 - 1993
5F105
Jet needle 600 California
1994 - 1997
5F11
Jet needle 750 5EZ61-3rd
Jet needle 750 California 5EZ63
Needle jet 600 1988 - 1989 P-8
Needle jet 600 1990 - 1996 P-2
Needle jet 600 1997 P-2M
Needle jet 750 Y-1
Pilot jet 600 # 32.5
Pilot jet 600 California # 37.5
Pilot jet 750 # 32.5
By-pass 0.8 mm x 3
Pilot outlet 600 1988 - 1989 0.7 mm
Pilot outlet 600 1990 - 1996 0.9 mm
Pilot outlet 750 0.9 mm
Valve seat 600 1988 - 1989 2.0 mm
Valve seat 600 1990 - 1996 2.3 mm
Valve seat 750 2.3 mm
Starter Jet 600 1988 - 1989 # 45
Starter Jet 600 1990 - 1996 # 35
Starter Jet 600 California
1994 - 1996
# 32.5
Starter Jet 750 # 37.5
Pilot air jet 600 # 150
Pilot air jet 600 California # 155
Pilot air jet 750 1.3 mm
Pilot air jet 750 California 1.25 mm
Throttle cable free play 0.5 - 1.0 mm (0.02 - 0.04 in)

 

Electrical Specifications

 

Ignition timing 600 13° B.T.D.C. below 1,500 rpm 1988 - 1995
13° B.T.D.C. below 1,200 rpm 1996
13° B.T.D.C. below 1,500 rpm 1997
7° B.T.D.C. below 1,500 rpm California 1988 - 1993
4° B.T.D.C. below 1,500 rpm California 1994 - 1995
4° B.T.D.C. below 1,200 rpm California 1996 - 1997
Ignition timing 750 13° B.T.D.C. below 1,500 rpm
5° B.T.D.C. below 1,500 rpm California 1997
ITEM SPECIFICATION
Firing order 1-2-4-3
Spark plug (N.G.K.) DR8ES (600, 1988-1995)
CR9EK (600, 1996-1997)
JR9C (750)
Gap .6-.7 mm (.024-.028 in)
Spark performance Over 8 (0.3) at 1 atm.
Pickup coil resistance Approx. 135-200 Ω
Ignition coil resistance Primary ~ 2-4 Ω
Secondary ~ 30-40 kΩ
(600 1988 - 1989, 1991 - 1997)
Secondary ~ 12-18 kΩ (600 1990)
Secondary ~ 12-18 kΩ (750)
Generator (DENSO) Slip ring O.D. Limit: 14.0 mm (0.55 in)
Brush length Limit: 4.5 mm (0.18 in)
Regulated voltage 13.5 V at 5 000 rpm
Starter relay resistance 3-5 Ω
Battery Type designation YB10L-B2 (600)
YB14L-B2 (750)
Capacity 600 12 V 39.6 kC (11Ah)/10HR
Capacity 750 12 V 50.4 kC (14Ah)/10Ah
Standard electrolyte S.G.
at 20°C (68°F)
1.320 (1988 - 1989)
1.28 (1990 - 1997)
Fuses
Headlight
10 A
Turn signal 10 A
Ignition 10 A
Taillight 10 A

 

Main fuse 30 A (1988-1992), 25 A (1993-1997)
Headlight 12 V 60/55 (HI/LO)
Parking light 12 V 4W (non U.S. models)
Turn signal light 12 V 21 W
Brake light/taillight 12 V 21/5 W
Speedometer light 12 V 3 W
Tachometer light. 12 V 3 W
Fuel meter light 12 V 1.7 W (750)
Neutral indicator light 12 V 3 W
High beam indicator light 12 V 1.4 W
Turn signal indicator light 12 V 1.4 Wx2
Oil pressure indicator light 12 V 1.7 W
License plate light. 12 V 5 W

 

Brake, Wheel, Tires and Suspension Specifications

ITEM STANDARD
mm (in)
LIMIT
Rear brake pedal height 45 (1.8)
Brake disc thickness Front 4.5 ± 0.2 (0.177 ± 0.008) 4.0 (0.15)
Rear 6.0 ± 0.2 (0.236 ± 0.008) 5.5 (0.22)
Brake disc runout     0.30
(0.012)
Master cylinder bore Front 600 15.870 - 15.913
(0.6248 - 0.6242)
 
Front 750 14.000-14.043
(0.5512-0.5529)
 
Rear 12.700-12.743
(0.5000-0.5017)
 
Master cylinder
piston diameter
Front 600 15.827 - 15.854
(0.6231 - 0.6242)
 
Front 750 13.957-13.984

(0.5495-0.5506)
 
Rear 12.657-12.684

(0.4983-0.4994)
 
Brake caliper
cylinder bore
Front 600
1988
32.030-32.106
(1.2610-1.2640)
 
Front 600

1989-1997
27.000 - 27.076
(1.0630-1.0660)
 
Front 750 27.000 - 27.076

(1.0630-1.0660)
 
Rear 38.180-38.256

(1.5031-1.5061)
 
Brake caliper
piston diameter
Front 600 31.995-32.000
(1.2596-1.2598)
 
Front 750 26.920- 26.970
(1.0598-1.0618)
 
Rear 38.098-38.148

(1.5000-1.5019)
 
Wheel rim runout Axial   2.0 (0.08)
Radial   2.0 (0.08)
Wheel axle runout Front   0.25 (0.010)
Rear   0.25 (0.010)
Tire tread depth Front   1.6 (0.06)
Rear   2.0 (0.08)

 

Suspension
ITEM STANDARD
mm (in)
LIMIT
Front fork stroke (600) 130 (5.1)  
Front fork stroke (750) 125 (4.92)  
Front fork spring free length (600) 1988   361 (14.2)
Front fork spring free length (600) 1989 - 1996   299.4 (11.7)
Front fork spring free length (600) 1997   308 (12.1)
Front fork spring free length (750) 1989 - 1996   411.9 (16.2)
Front fork spring free length (750) 1997   318
(12.5)
Fork oil capacity (600) 1988 460 ml
(15.5 US oz)
 
Fork oil capacity (600) 1989 - 1996 478 ml
(16.1 US oz)
 
Fork oil capacity (600 and 750) 1997 505 ml
(17.1 US oz)
 
Fork oil capacity (750) 1989 - 1996 491 ml
(16.6 US oz)
 
Front fork oil level (600) 1988 134 (5.28)  
Front fork oil level (600) 1989 - 1996 100 (3.93)  
Front fork oil level (600) 1997 97.3 (3.83)  
Front fork oil level (750) 136 (5.35)  
Rear wheel travel (600) 135 (5.31)  
Rear wheel travel (750) 136 (5.35)  
Swingarm pivot shaft runout   0.3 (0.01)

 

Tires
COLD INFLATION SOLO RIDING DUAL RIDING
TIRE PRESSURE kPa kg/cm2 psi kPa kg/cm2 psi
FRONT (600) 225 2.25 33 225 2.25 33
REAR (600) 250 2.50 36 250 2.50 36
FRONT (750) 250 2.50 36 250 2.50 36
REAR (750) 250 2.50 36 290 2.90 42

 

Copyright - Cyclepedia Press LLC

Note: If you are viewing this document offline be sure to visit the latest version online at http://www.cyclepedia.com before attempting any repairs. Updates are made without notice.